Building a barcode scanning app for a 60,000 sq ft warehouse. 0.4% pick error rate.
Paper pick lists, errors found on delivery. A scan-to-confirm tool on the forklift tablet catches them where they happen.
What it looked like before.
The paper pick list
Printed in the morning, marked up by hand, wrong by the afternoon wave.
PAPERThe error found late
A wrong pick discovered at the customer's dock costs the pick, the truck, and the apology.
FOUND LATEThe floor nobody could see
60,000 square feet of inventory moving with no live record of what left the shelf.
NO RECORDEvery pick is scanned and confirmed at the shelf, where the error happens.
The tablet rides the forklift. A pick isn't done until the scan matches the line, so the mistake gets caught in the aisle instead of on a customer's dock. Pick errors run at 0.4%. Shipped day 21.
We built a custom AI solution. The app was written and tested against their own pick data, then handed over running on the client’s own tablets.
PICK ERROR RATE
LIVE IN PRODUCTION
SQ FT COVERED
ERRORS LEAVING UNCHECKED
The client stays anonymous until they agree to be named. Every figure here was measured in production, and we'll show you how on a call.
Typing the same order three times? Bring it to the call.
One call, and you'll know if the first piece fits in 10 days.
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